Asset Care Technician

To operate, maintain, repair and optimize plant and all associated devices in order to improve plant reliability, availability, quality and performance rate.

Complexity:

·    . Occasionally required to work long hours.

·       Highly complex equipment mechanically and electrically.

·       Work closely with the production team and fellow technicians.

·       Be on call to handle emergency breakdowns.

·       Coordination with OEMs.

Internal contacts

Packaging Engineer, Asset Care Manager, Packaging Manager, Asset Care Technicians, Asset Care Planner and Technical Operators.

Excellence in Supply Chain

·       Has experience of working within the Performance Management framework involving measurable goals and Tier Review Meeting Structure.

·       Has a proven track record in alignment with Core Processes and Standards.

·       Demonstrates role model behavior by coaching others to follow a consistent approach that goes beyond mandatory minimum requirements.

·       Proactively uses the learning curriculums and materials on Diageo Academy and other sources to continuously grow and develop in the role.

Key Accountabilities

Optimize the Production process:

• Interpret and support implement shift production plan.

• Optimize consumption of production resources.

• Measure, record, trend and analyse production performance attributes.

• Initiate corrective action for none-favourable trends.

• Support the shift to improve quality.

• Facilitate problem solving on the shift.

Maintenance:

• Complete scheduled maintenance tasks (both running and none running tasks).

• Carry out breakdown maintenance tasks.

• Manage SAP CMMS tasks:

  • TASK notifications

  • ZPMS

  • ZPMR

  • ZPMM.

• Prepare for maintenance tasks.

• Apply problem solving techniques (5why DMAIC, RCPS) to find problem root causes.

• Initiate continuous improvement activities.

• Apply maintenance system processes.

• Locate plant, spares, equipment, and all associated documents.

• Demonstrate running assigned machine at established rating.

• Demonstrate proper start-up and shutdown of machines.

• Demonstrate production start-up and shut down preparations.

• Spares validation, restocking and control

• AM Supervision and TO coaching.

• Developing OPLs and SOPs

• Conducting RCM and FMECA

• Manage cost and downtime-MTTR and MTBF

• Implement machine inspections (TEBWA)

Manage EHS:

• Align with PPE policies and procedures.

• Maintain good personal hygiene.

• Maintain good housekeeping/5S in area of operation.

• Maintain the hygiene for both process, personnel and work area to standard.

• Ensure 5S is maintained in the workplace.

• Implement LOTO.

• Raise and close SIRCS

Qualifications and Experience

Qualification: Diploma in Mechanical Engineering

Experience:

• Computer literate including a proven understanding of SAP.                                                                                              

• 1 year experience of shift working in a production team in an FMCG environment.

• Proficient to understand the functions and working of machines including planned maintenance and lubrication at basic level                                                                                                                                        

• Knowledge of process control and operational excellence techniques.

• Knowledge of risk standards (Quality H&S Environment).